TRACKROLL-ID®

Industrial RFID traceability system designed for the identification and lifecycle tracking of continuous casting rolls in steel plants.

Continuous Casting Process

Continuous casting is a key steelmaking process used to produce slabs, billets and blooms. A typical casting machine contains between 9 and 15 segments and more than 1000 rolls guiding the strand until full solidification.

Continuous casting machine roll segment
Continuous casting roll segment
Continuous casting roll cage structure
Casting segment structure with multiple rolls

Severe Operating Conditions

During casting operations, hot steel slabs pass between rolls under extreme thermal and mechanical conditions.

Hot steel slab passing between casting rolls
Hot steel slab moving through continuous casting rolls

Challenges of Roll Management

Casting rolls operate under severe industrial constraints and must be regularly inspected, refurbished and replaced.

Outdoor storage of continuous casting rolls
Outdoor storage yard for casting rolls

Traditional Roll Traceability

In many steel plants, roll traceability is still based on manual documentation or paper records.

Manual roll traceability documents
Example of paper-based roll traceability

TRACKROLL-ID® Concept

TRACKROLL-ID® is an RFID traceability system designed to identify casting rolls and track their lifecycle across maintenance operations and storage yards.

Field Integration

TRACKROLL-ID® tags are installed in dedicated housings machined into the roll structure.

RFID tag installation inside casting roll
Installation of TRACKROLL-ID tag inside roll structure
Traverse tag and maintenance papers
Tagged traverse and maintenance documentation
Traverse equipped with RFID tag
Traverse identification tag
Manual paper maintenance tracking
Manual maintenance traceability

Software Interfaces

TRACKROLL-ID PDA reader
PDA reader used for field identification
TRACKROLL-ID ViewApp mobile application
TRACKROLL-ID ViewApp mobile interface
TRACKROLL-ID MyView monitoring interface
TRACKROLL-ID MyView monitoring interface
Industrial workstation running TRACKROLL-ID
Industrial workstation running TRACKROLL-ID MyView

Industrial Benefits

Discuss Your Application

DAMANI Group supports steel producers and machine builders implementing roll traceability solutions.

Contact DAMANI Group

Technical Documentation

Download the complete TRACKROLL-ID® technical presentation.

Download TRACKROLL-ID® Technical Presentation (PDF)